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DfAM Redesign Proposal: Optimizing a Mechanical Part for Additive Manufacturing

Categories
Mechanical engineering
Skills
technical documentation problem solving cad programs additive manufacturing (3d printing)
Project scope

What is the main goal for this project?

Learners will redesign an existing mechanical part to take advantage of additive manufacturing (AM) principles. They will:

  • Review an existing part from your operations or product line.
  • Apply design-for-additive-manufacturing (DfAM) principles to optimize geometry, weight, and performance.
  • Use CAD tools such as Fusion 360 or SolidWorks to produce a redesigned model.
  • Compare traditional vs. AM designs and assess performance trade-offs.


What tasks will learners need to complete to achieve the project goal?

Learners will submit:

  • CAD files of redesigned part(s).
  • A comparison report of traditional vs. AM designs (efficiency, cost, performance).
  • Recommendations for how the redesign could benefit production.